Material
Custom Metal Materials for Every Need
Driving Performance with Superior Metal Materials
At DZS Metal, our continuous focus on innovation and precision results in enhanced production efficiency—improving the quality and speed of our metal manufacturing services. By utilizing a carefully selected range of premium materials, we have achieved a significant boost in productivity, allowing us to meet the evolving demands of industries like automotive, construction, and petrochemical.
Our dedication to using the best materials ensures your project is completed with maximum efficiency and outstanding performance. We provide custom metal fabrication solutions designed to deliver long-lasting results, tailored precisely to your specifications. Explore our diverse selection of metals and discover how they can elevate your products and projects.
Carbon Steel
Carbon steel is a widely used, affordable material known for its strength and durability. Composed primarily of iron and carbon, it is ideal for applications that require high tensile strength. Carbon steel’s ability to withstand heavy loads and stresses makes it a popular choice in industries such as construction, automotive, and machinery. It offers great performance for structural components, automotive parts, and industrial machinery at a competitive price.
Despite its strength, carbon steel has a significant drawback: its susceptibility to corrosion. When exposed to moisture and air, it can rust unless treated with coatings or paints. This means that carbon steel may require extra care in environments with high humidity or where the material could be exposed to harsh elements. Proper treatment or protective coatings, such as galvanization, can help extend its lifespan and prevent deterioration.
The versatility and low cost of carbon steel make it an excellent choice for a wide range of applications. However, its need for protection from corrosion and its limited resistance to extreme environments should be considered when making your selection.
Stainless Steel
Stainless steel is a corrosion-resistant metal alloy that includes chromium as a key component. The chromium reacts with oxygen to form a thin, protective oxide layer on the surface, which prevents rust and corrosion. This unique property makes stainless steel ideal for environments where hygiene and durability are critical, such as food processing, medical equipment, and chemical manufacturing.
In addition to its resistance to corrosion, stainless steel is highly durable and can withstand extreme temperatures, making it suitable for both high-heat and cold environments. Its high strength-to-weight ratio allows it to maintain its integrity under stress without being too heavy. This material also has a smooth surface, which makes it easy to clean and maintain, ensuring its suitability for applications where sanitation is a priority.
Although stainless steel can be more expensive than other types of steel, its longevity and low maintenance requirements often justify the initial investment. It is particularly well-suited for industries where long-term reliability is essential, such as in the food industry, healthcare, and industrial systems exposed to harsh chemicals.
Alloy Steel
Alloy steel is steel that has been enhanced by adding various elements, such as chromium, nickel, and vanadium, to improve its properties. These added elements increase the steel’s strength, hardness, and resistance to wear, high temperatures, and corrosion. Alloy steel is designed for high-performance applications, making it ideal for industries like aerospace, automotive, and heavy machinery.
The key advantage of alloy steel is its ability to withstand extreme conditions. The alloying elements give it superior resistance to wear and impact, making it perfect for components that face high stress and are exposed to harsh environments. In addition to strength, alloy steel offers excellent toughness, even under extreme temperatures, which is why it is often used for gears, tools, and engine parts.
However, the added alloying elements do increase the cost of production, making alloy steel more expensive than standard carbon steel. Despite the higher cost, the superior performance and durability of alloy steel make it the material of choice for demanding applications in industries that require exceptional strength and resistance to wear and heat.
Gray Iron
Gray iron is a type of cast iron that is known for its excellent castability and vibration-damping properties. Its composition, which includes graphite, gives it a gray color and allows it to absorb vibrations, making it ideal for applications where noise reduction is important, such as engine blocks and machinery bases. Its ability to dampen vibrations improves the overall performance and longevity of machines.
Despite its excellent castability and vibration-damping capabilities, gray iron has limitations. It lacks the tensile strength and impact resistance of materials like ductile iron or alloy steel. As a result, it is not suitable for applications that require high strength or resistance to extreme stress. Nevertheless, its affordability and easy casting process make it a cost-effective choice for non-stressful applications such as engine blocks and large machine parts.
For parts that require complex shapes or need to absorb vibrations without being exposed to excessive stress, gray iron is an excellent option. Its relatively low cost and ease of manufacturing make it a popular choice in automotive and industrial applications.
Ductile Iron
Ductile iron, also known as nodular cast iron, is a high-strength material that offers improved toughness and flexibility compared to traditional gray iron. By adding elements such as magnesium to the alloy, ductile iron gains increased ductility and impact resistance. This makes it ideal for applications that experience heavy loads and require additional strength and toughness.
The major advantage of ductile iron over gray iron is its higher tensile strength and greater resistance to impact. It is highly resistant to shock, making it an ideal choice for parts such as automotive suspension components, valve bodies, and industrial machinery. Ductile iron also offers better corrosion resistance and is more durable under high-stress conditions, which enhances the overall reliability of the parts made from it.
While ductile iron is more expensive than gray iron, its superior mechanical properties make it an excellent choice for critical applications that require high strength, flexibility, and durability. It combines the benefits of easy casting with enhanced performance, making it suitable for both heavy-duty and intricate parts.
Aluminum
Aluminum is a lightweight, corrosion-resistant metal with an exceptional strength-to-weight ratio. Its properties make it ideal for applications where reducing weight is essential, without compromising on strength. Aluminum is commonly used in industries like aerospace, automotive, and construction, where high performance and reduced weight are crucial.
The material’s natural resistance to rust, coupled with its excellent malleability, allows aluminum to be shaped into a variety of forms without sacrificing its integrity. It is easy to fabricate and can be recycled, making it an environmentally friendly option. Aluminum is also a good conductor of electricity, which makes it an ideal material for electrical components and systems.
While aluminum is not as strong as steel or alloy steel, its lightweight nature and corrosion resistance make it the perfect material for many applications that require durability and a low weight, such as in aircraft, vehicles, and infrastructure. Its versatility and ease of fabrication further enhance its appeal across multiple industries.
Copper
Copper is a non-ferrous metal that is well known for its excellent electrical and thermal conductivity. This makes it the material of choice for electrical wiring, heat exchangers, and plumbing systems. Copper is highly durable and resistant to corrosion, ensuring long-lasting performance in environments where other metals may fail. Additionally, copper’s antimicrobial properties make it particularly useful in applications that require sanitary conditions, such as medical equipment and plumbing.
In addition to its conductivity and corrosion resistance, copper is highly malleable, allowing it to be shaped into thin wires, tubes, and other components without losing strength. Copper’s versatility extends beyond electrical and thermal applications, as it is also used in the manufacturing of industrial components, plumbing fixtures, and even coins.
Though copper is more expensive than some other metals, its superior performance, durability, and conductivity make it an essential material in the electrical, plumbing, and industrial sectors. Its long lifespan and low maintenance requirements ensure it remains a reliable choice for critical applications.
Zinc
Zinc is a corrosion-resistant metal that is most commonly used as a protective coating for steel and iron, known as galvanization. The galvanizing process prevents these metals from rusting and increases their lifespan, which is why zinc is commonly used in construction, automotive, and industrial applications. Zinc’s ability to prevent corrosion and rust makes it ideal for outdoor and exposed components.
Aside from its use in coatings, zinc is also used in die-casting to create intricate and durable components for industrial machinery and automotive parts. It is a lightweight material with a high level of durability and resistance to corrosion, which ensures that it can be used in harsh environments without deteriorating.
Zinc is an affordable and effective solution for protecting steel and iron from rust, while its die-casting capabilities make it an excellent material for manufacturing small, complex parts. Its corrosion resistance, combined with its lightweight nature, makes zinc a popular choice in construction and industrial sectors that require long-lasting, cost-effective materials.
